woodpig":379ror4z said:
I personally wouldn't use standard (wood cutting) carbide bits for cutting aluminium in a router. If the carbide shatters the bits could go anywhere. All the router bits I've seen to cut aluminium were solid HSS but there may be some solid carbide out there. Make sure you wear eye protection.
I have some solid tungsten slot drills that I use for wood they are designed for metal.
My 1/4" one just won't wear out its like this one
http://www.ebay.co.uk/itm/1-4-6-35mm-SO ... SwmmxW4We-
I did a 1/4 round over with a cheap 1/4" shank router bit with no problems.
Obviously think of what could go wrong and protect your self in case it does happen.
Pete