Leaking Workshop Roof Work in Progress

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adzeman

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Last February 2009 after the heavy snow the bitumen roof sheets on my
roof distorted directly above my Radial Arm saw position with the consequential water penetration.

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This being the result. Taking down the celotex boards exposing the bitumen sheets.
I have stuck a paper clip into the joint in an attempt to highlight the defect

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The saw is central to the workshops length so theres not much natural light therefore I leave the door open which can be a bit cold in winter.

This gave me an opertunity to install a roof light. The roof light is basicaly a ply box with a 2" x 1" frame screwed to its top.

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A seperate hinged frame on top rebated to take double glazing

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The hole is cut and the box inserted injecting ezpanding foam as temp weather proofing till I stripped the roof sheets.

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View from beneath with box fixed

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Ditto from above

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The sheets are then stripped and insulation installed.

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Ply deck laid

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Counter Flasings fixed

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The box is then flashed

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Roof deck painted with bitumen paint and sheete replaced

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And then double glazed. I did not change the rest of the roof as we had some pretty severe weather, lots of heavy rain and the workshop was snuff dry untill December the week before Christmas when it snowed

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Unfortunatly we went away coming back this March to a flooded South East and I was left with another mess in the workshop to clear up and repair, Therefore I stripped the whole roof half the area at a time and completed what I should have done last year.

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These are the processes. Deck, First coat of bitumen, second coat, Flashband and the finished roof. I think this is an easier way of applying a cheap roof covering other than the preferred hot laying of three layer roof felt. Lets see how long this method lasts. Fingers crossed. (As I speak outside the thunder is crashing and the lightning flashing and the rain is coming down in buckets)
 
thanks for the post mike, i'm going to have to replace my workshop roof in the very near future, and i need more natural light so you thread is very good info
 
Shouldn't there be a flashing between the box and the outside of the bitumen sheeting? Isn't the water going to run between the two and under the sheeting?
 
Hi Richard,
I looked in to fixing those pre-made flashings to follow the corrugations (which because of the snow are distorted) or doing a bit of lead beating which I tried and gave up.
In the end I settled to allow the under cloak flashing to run under the sheets down to the gutter with 1"x1" timber strips under either side which forms a gutter under the corrugated sheets.
Seems to work O.K.

I am considering installing another roof light in the future and I could take a picture.
Regards
 
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