Cutting coarse threads

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Sportique

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1 Jul 2009
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Location
Fife Scotland
Occasionally I need a piece of threaded rod (wood) when making up a (flat side :oops: ) jig.

Not wanting to buy commercial thread cutters for use on my lathe, and not being able to find any shop-made jigs on t'Interweb I started from scratch.

I made up a simple and sturdy frame that clamps to the lathe rail.

This frame has three uprights, with a concentric hole drilled through all three to take a piece of threaded rod and the work-piece. The holes through the "l-h" two bearers needs to be a good fit for your blank work-piece. A steel nut is pressed into the enlarged hole on the "r-h" bearer.

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The threaded rod to be used was 1" 8tpi (incidentally the same as my head-stock). This was drilled near one end to take a handle.

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At the other end a square "key" was filed and a small hole drilled through the square. The work-piece has a matching key slot and hole. The two are slotted together and a split-pin passed through the hole. This allows the turning motion from the handle to be transmitted to the work-piece and keeps the two items together when backing out.

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A cutter was fashioned from a large woodscrew

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and fitted into a drill chuck held in the head stock.

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A thrust plate was fitted to the front of the "l-h" bearer to prevent the head of the cutter from burning the bearer and to give support for the cutter.

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This top view shows the cut thread, the cutter and the thrust plate

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The final 1" 8tpi thread

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The main draw back of this jig is the fixed thread size. Also the cutter design could be improved.

Does anyone know of a more versatile shop-made thread cutter on t'Interweb?

I hope this has been of some interest.

Dave

PS CHJ - I'm not sure if this should be in the turning or the jig thread!
modedit: should think it's fine here, needs a lathe after all. CHJ
 
It works, does the job for you so great.

As you say a better cutter would give you a cleaner cut, one improvement with existing cutter or a replacement would be to centre the end of the cutter with a centre drill and provide a centre point in the thrust plate for support to stop any tendency of the cutter to flex away from the wood.
 
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