I spent a couple of hours this very weekend making a new mitre sled for my Scheppach TS2500Ci. The slots and the standard runners that come with the saw are so appalling - nearly 2mm of movement.
I've made several now, a couple of fixed 90 degree sleds and a couple of 45 degree mitre sleds. I've used Oak, Beech and this weekend I even used a piece of Ash as it was nice and straight. I've never had any issues with the runners expanding.
I make my sleds with double runners, i.e. one for each slot on a single sled. I make them to rough dimension, usually a little over sized, and then fine tune with sand paper. Once they fit nicely (I always make them a little tight) I then slide them in the slots, overlay the sled on the top and drill through and screw them to the sled. Pull it out, wipe on lots of beeswax and slide it in and out for a minute or so and voila.
The Scheppach slots are T shaped so a little more fiddly but still only take me 30 minutes or so to make a pair. Standard (decent) 3/4 slots will be a breeze. It's really worth doing because there is zero movement and they cut beautifully accurate over and over again.
I'll try and pop out and take a few snaps.
Jon