SteveF":1264c2vo said:
I just looked at the price of spiral cutters at wealden...ouch
As long as you're cutting moderate hardwoods or softwoods (no MDF, ply, teak, iroko, rosewood, UF glue laminations, or other extremely blunting materials) then High Speed Steel router cutters offer an economical and practical alternative. For finger joints you could look at either upcut spiral or two flute straight cutters with a bottom cut. These are considered a bit old fashioned by many, but they genuinely give a cleaner cut in solid timber than TC cutters, and the straight cutters are easy to re-sharpen with a credit card sized diamond hone of fine or extra fine grades. Try Woodrat for HSS router bits,
http://www.woodrat.com/bits.html
Or hunt around on Ebay, just stay clear of the dirt cheap Chinese HSS cutters.
You'll find that the big problem with cutting finger joints with a router is tear out. Freshly sharpened HSS bits go a long long way to taming this. Incidentally, don't confuse "brand new" with "freshly sharpened", even on the most expensive cutters I can
always improve sharpness and the quality of the cut with some careful honing.
If you're still experiencing tear out then backing boards can help, or, providing you're fairly experienced with using a router, then an admittedly complex routine of shallow "climb cuts" on the face side before cutting through form the other side will definitely solve the problem, but it's so time consuming it's only practical if you're looking for a superb finish for a special project.
Good luck!