N0legs WIP or "Tales from the paupers workshop"

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n0legs

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Cwmbran
Well I decided to do a little WIP on my next project.
I've nearly finished this glass door cabinet, it's waiting for some finish and some glass.








It's been made from some old doors from my parents house, here's a pic of the type.



Mum and dad wanted some new doors so I kept the old ones, 6 doors in total, this was done last year.
The old doors were broken up and passed through my thicknesser and stacked waiting for use.
I decided I would try to use only what timber I had from the doors and make some stuff without buying more material.
So far I've made a hallway table, Mum fancied that so it went to them (quite fitting really). They enjoy showing visitors their new doors then directing them to their "old door" in the hall.



The cabinet was (for me) difficult to complete without buying in some more wood and the only thing I did buy was some 18mm ply for the shelves. Try as I might with many failing ideas I couldn't do the shelves, certainly not being able to make them substantial enough to hold anything of any weight.
So I bit the bullet and bought the ply, clad it both sides with some of the 1/4" ply that was once the panels of the old doors and edged the front with some of the solid timber. A happy compromise.

So yesterday I did a "stock take" of what and how much I have left. Not a great deal.
There's some of the old pine ( m&d's old doors ) and some hemlock, again from some old doors from the mother in-laws. This was from last years new rear porch project at her home. I made a plant stand/table for her from the bulk of those doors and used some of the old quarry tiles we took up as a top. Pics below.




So what are we left with ?
Well I decided I'm going to build a small coffee table. It's going to be a mixture of species, but again with the brief of not buying in anything unless absolutely necessary.
So to the planer first to get some nice flat faces for some glue ups.




I jointed a face on each piece, 8 in total, to join the pieces together to get some nice square legs. I was aiming for a finished size of 65mm but I've had to settle for legs that are now 55mm square.
Once the first stage was complete I used polyurethane glue for the joints.
The pieces were then clamped for an hour, the bottle says 30 mins but I use a bit of caution considering I still need to machine these pieces and don't want anything coming apart on me.



Anyhow a start has been made and I have 4 blanks flat and square ready for the next stage.



This won't be a fast project, they never are with me, but hopefully it should be fun.
 
Excellent stuff - I always like re-using wood. I once made a double bed entirely from scavenged timber.
 
Thanks for the comments guys.
I'm still learning, like many here I guess, so if anyone spots something or can offer some advice that would be very welcome.

Well it's not much of an update but I've been down the shed machining up the remaining hemlock for the table top :?
I measured it all up and came to the conclusion that I don't have enough there to make a traditional planked top.
So I going with an end grain top.
I planed and thicknessed (should say tried to) everything to 30 mm square. That's quite a frustrating task.
The plan is then to glue these strips/battens together then cut them into 20 mm strips and glue the lot together as an end grain slab.
Wish me luck.
I think it will look good but at the mo' I'm getting some strange looks here at home, they don't have my vision #-o



 
n0legs":hogyoyjs said:
I think it will look good but at the mo' I'm getting some strange looks here at home, they don't have my vision #-o


I reckon it'll look great. Ignore the short sighted philistines :mrgreen:
 
n0legs":2tpqz7rk said:
I planed and thicknessed (should say tried to) everything to 30 mm square. That's quite a frustrating task.
The plan is then to glue these strips/battens together then cut them into 20 mm strips and glue the lot together as an end grain slab.
Wish me luck.
I think it will look good but at the mo' I'm getting some strange looks here at home, they don't have my vision #-o

That's how I stretched out some utile I had, when I made the top for a side-table. The 'customer' was delighted. Utile has end grain that displays light and dark bands; (like Jupiter! :mrgreen: ) I have to say it did look okay!) One day I might find the pics I took! .

Nice work, n0legs and a good use of timber that might have found its way onto a tip.

:D
 
rafezetter":bj5l6u7p said:
AndyT":bj5l6u7p said:
Excellent stuff - I always like re-using wood. I once made a double bed entirely from scavenged timber.


http://i982.photobucket.com/albums/ae308/Rafezetter/Wood working experiments/Bed1.jpg

Very nice bed =D>

Thanks for all the comments guys, very encouraging.

Well I have a little update for you all.
First, I cut down some of the plywood panels from the doors then glued them together to make a square base to assemble and glue to the end grain blocks. Basically I glued and laid 3 pieces of the 1/4" ply on top of each other to make up a 3/4" backer board. I screwed on two pieces of 2" x 2", at a right angle to act as a fence to lay the blocks and strips against.

Next bit was to cut up the glued up sections I did last into some 20mm thick strips. I had a few spare battens that I cut into individual blocks so I could offset the strips to each other, this went well using a scrap block I kept the tear out to a minimum.



Right ready for some glue. I'm calling this bit my "Steinbeck Moment" :|
I had glue everywhere, rushed my goolies off and generally got into a right sweat sticking all my blocks down and to each other. There wasn't time for any pics of the process but I did it.




I got to say I'm really happy with the look of this. It's approx 420mm square.
Next plan is to make a sled for the router and get it milled flat, I can't wait and I really think it's going to look great.
I'll keep you posted.
 
Well I got a sled made for the router and got stuck in with levelling the blocks.
It took a few passes to get a surface that I was pretty much happy with. I guess if this was in hardwood it would have taken less work.
The hemlock cut well in some places but in others it tore up quite bad, leaving some scars and some really bad marks.
Anyway I kept at it and with a final pass of less than an mm I ended up with something I could work with.



Next stage was some sanding, ha ha some sanding I say------ understatement :cry: :!:
I started with 40 grit, I did try an 80 first but that made very little impression on it, so in with the 40's. After about a dozen discs I got the 80 grit back on to it, now getting somewhere.
Through 120 grit and then finished off today ( for now anyway ) with 180 grit.



I don't have any sanding sealer so I mixed a little 2K clear and sealed it. Hopefully this will keep it safe from moisture and any other stains that may end up on it. On plus note it will make the next stage of sanding a hell of a lot easier.




That's it for today :)
 
It's only a quick update, been busy with life.
I got the legs cut to length and some rails made up.
M+T joints to hold it all together, sorry forgot photos of this bit. Mortises made with my chisel mortiser and tenons cut on the table saw.
Anyway here's a pic.
 
Well I have an update.
I must say I don't think I'm any good at these work in progress gigs. I get to carried away with the project and forget to update the topic and I forget to take photos of the stages, the stages that I guess most people find interesting.
Any way here's my little table.
As I said earlier it's made of a few species. I had to cut down the end grain panel, it warped quite a bit and some splits and cracks appeared in it. I think I've saved it though and luckily I had enough of the pine/redwood to make an outer frame for it.
I decided on the drawer, I stole the idea from someone on here but can't remember who it was to give them the credit.
I made the drawer box from some beech and oak I had left over. I planed some of the ply to make a bottom for it and with some off cuts made the runners.
I leveled the end grain panel using some water clear resin, (and to be honest it worked a treat), with the outer frame then flatted it back before polishing it to a gloss finish.
The wood was given four coats of 2k clear lacquer, flatted back with 600 between the first two coats then between the last two coats with 800. When it was hard I flatted back with 1500 wet, wiped all over and dried it then to finish it off gave it a few coats of beeswax.
I'm really pleased with this, I like the proportions and the colours. The end grain panel did become a disappointment but it turned out better IMHO. Once again I learned a bit more about this woodworking lark.
Some pics for you, comments welcome.





 
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