intumescent strips jig

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If it's on the door then I just use longer rods and a second fence. Then use the right size cutter which these days is 15mm wide.
 
or, buy a dedicated cutter for your router. Save you lots of time setting up and pretty much failsafe.
 
The dedicated cutters aren't quite right (practically), although they obviously work a dream for fire seal, but for fire and smoke they aren't quite deep enough.

For what its worth we do all ours on the spindle moulder
 
Oryxdesign":3hlzhzni said:
http://www.wealdentool.com/acatalog/Online_Catalogue_Intumescent_Groover_105.html

That is what I was referring to. If you buy the correct one to match the seal you are using, whether it be fire or fire and smoke they work a treat.

quck edit, Ironmongery direct list their cutters on the same page as the corresponding seals. HTH, neiol
 
1 Fence works, clamp a thick piece of timber down one side of the edge to give the router extra support.
 
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