What wastage should be allowed?

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Stormer1940

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I have been told that with european saw oak I should allow 50% wastage. Is that too much or about right?

What wastage is needed for American white oak and Ash when ordering sawn timber?

Cheers

Stormer
 
I will be preparing it. Not going down the route of waney edge. Been there done that....

I have been using a lot of softwood which can be ordered per m so knowing the wastage needed when ordering different hardwoods is a different matter and also a pain when the supplier turns around and says he doesn't know what wastage is needed either...

Obviously I don't want to be diddling myself when pricing up for a customer by not allowing for enough timber because of defects.

The intended use is for a bookcase system. Mainly square edged boards when prepared and tgv boarding for the backing. Adjustable bookcase strips trenched into sides etc.

Looking to make the sides, tops and shelves from ex 26mm planed down to 20mm...
For the tgv boarding I was going to use ex 26/20mm planed down to 15mm
 
I'd lay it out on paper (scaled down, of course), or at least add up the lengths required, sorted by thickness and possibly width. When I buy wood for a specific project, I figure my requrements by those categories ( 10 linear feet of 4/4 white oak, 6-7" wide, 6 feet of 4/4 white oak 10"+ wide, 12 feet of 3/4 white oak 4-5" wide). Then I kind of mentally stick the various parts together to get the best yield. But when I 'm buying I'm picking through a stack and matching up the requirements on the fly, and making allowances for knots and defects. I'm not ordering through an on-line dealer. If you're going through the latter route, you have to expect more wastage. Around here, the ash I get is much cleaner (fewer knots) than the available white oak.

Kirk
 
Mr T":1pn5aihh said:
Hi

I reckon 50% is about right.

Chris
I agree with Chris...might be a little on the high side, depending on the quality of the timber you buy, but certainly at least 35% and up - Rob
 
I'm assuming that is on European oak and not American white... I have a price on the American now. I have to give the customer a price for a cheaper alternative to American white. Be it a clear pine or hardwood. Someone suggested Yellow pine. What is Yellow pine like for defects? Is it quite clear?

Is it best to make the sides/top/bottom of the bookcase and shelves from glued up boards? Or is it safe to use a full 200mm board i.e. Cupping etc.

The finished width of board is 200mm.
 
Stormer1940":mgk4cyei said:
Is it best to make the sides/top/bottom of the bookcase and shelves from glued up boards? Or is it safe to use a full 200mm board i.e. Cupping etc.

The finished width of board is 200mm.

With white oak you'd be OK as long as it was fully dry. I would also take the precaution, if you have time, to leave it a few mm too thick and let it sit for a week or two, preferably on end instead of flat, before taking it down to it's final thickness. This will let any internal stress bend the boards after you have taken off the outer surface, and then give a flat board. It's usually not a problem, but you never know.

Kirk
 
In my experience american white oak isn't suitable for cabinet making, or if you do use intend using it then allow 100% wastage as it has so many defects principally splitting and checks in it due to it being (probably) incorrectly kiln dried. This you only find out after you have machined it so too late to send back. It is ok for joinery - skirting etc. but I'd only use european for furniture now.

I'd also rethink the thickness of the shelves unless the span is quite short as 20mm for adjustable shelves is perhaps a bit on the thin side - not so bad if they are fixed.
 
promhandicam":24c31g6h said:
In my experience american white oak isn't suitable for cabinet making, or if you do use intend using it then allow 100% wastage as it has so many defects principally splitting and checks in it due to it being (probably) incorrectly kiln dried. This you only find out after you have machined it so too late to send back. It is ok for joinery - skirting etc. but I'd only use european for furniture now.

I'd also rethink the thickness of the shelves unless the span is quite short as 20mm for adjustable shelves is perhaps a bit on the thin side - not so bad if they are fixed.
I have to agree with Steve about this as well. Although it's popular because it's available in clean, straight boards I found that very often it's really unpleasant stuff to use because it's been very poorly kilned. That said, the same can also happen to European Oak if you're unlucky enough to find a bad bit. Whenever possible, I always try and go for air dried oak (or any timber really) Badly kilned oak is almost impossible to work with a plane as it's brittle and 'carroty' :evil: as well as being full of splits and checks. Air dried stuff, on the other hand has the consistency of a very hard type of cheese (strange comparison, but that's how I always compare it) in that it will cut well in any direction (within reason) David Savage summed it up nicely when he mentioned somewhere that kd'd stuff has had 'the life sucked out of it' - Rob
 
promhandicam":fun3t7t0 said:
In my experience american white oak isn't suitable for cabinet making, or if you do use intend using it then allow 100% wastage as it has so many defects principally splitting and checks in it due to it being (probably) incorrectly kiln dried. This you only find out after you have machined it so too late to send back. It is ok for joinery - skirting etc. but I'd only use european for furniture now.

I'd also rethink the thickness of the shelves unless the span is quite short as 20mm for adjustable shelves is perhaps a bit on the thin side - not so bad if they are fixed.
The span will be just under 500mm so should be fine...
 
promhandicam":m70x7eor said:
In my experience american white oak isn't suitable for cabinet making...
Yet your experience probably isn't reflected in the hundreds and thousands of pieces of furniture made by thousands of American furniture makers and American furniture manufacturers that have served American furniture buyers for the last two and half centuries or more.

I think you generally do a bit of a disservice to the various species that are generally sold as American white oak for it is, in North America in my experience, considered a fine furniture making wood, alongside such other natives as cherry, walnut, maple, and red oak(s).

I lived and worked in Texas for ten years as a furniture designer and maker and handled many bd ft of the stuff during that time, and I didn't find then, nor before or since, any more problems working American white oak than I've ever found working European oaks.

The fact is that all oaks have refractory tendencies as far as drying is concerned, and things like checks, end splitting, etc, are more common in this genus than in just about any genus or species, whether you are talking about kiln drying, air drying, European oaks or American oaks. I don't really understand an expression along the lines of the 'life being sucked out of wood'. You can't suck life out of something that's already dead, and a felled and boarded up roundlog is about as dead a tree as anyone will ever see.

And to stormer who asked the original question, typical wastage factors for square edged European oak fall in the 40- 50 percent range, and the same for similarly square edged American white oak. 50 percent is therefore a relatively safe wastage to allow for as you as at least you shouldn't end up buying too little. If you were buying and using waney edged stuff a typical wastage factor is 100 percent, but 200 percent is not unheard of-- all depending on the quality of the wood and the pernicketiness of the job being undertaken. Slainte.
 
I say 50% is correct also. Regarding AWO not being suitable for furniture I have to disagree. I have made many of things from AWO and to my knowledge its all fine without issues. I have had a bad batch of AWO before and it was a total swine to work with but it was a new supplier I was talking into trying and after two orders of not very good quality timber I stuck with my normal supplier.
 
I can only comment on the quality of the AWO that I have purchased here in the UK and personally I won't use it again for furniture. After experiencing problems with a quantity of AWO that I bought for some wardrobe doors, the sawmill / timber merchant that I normally use told me that they didn't really recommend AWO for furniture use. I also know that I am not alone in having experienced quality problems with AWO purchased here in the UK.

The defects that I have noticed are consistent with problems caused during drying i.e. surface checks and honeycombing where the checks are radial - across the growth rings rather than defects parallel to the growth rings.

I don't deny that AWO can be used successfully for furniture both in the US and UK and I'm sure that European or English Oak can have problems too. I do wonder, perhaps cynically, if the better quality AWO is kept for the home market and the inferior quality is for export. Personally I would now prefer to pay a small premium for European Oak as I have found to be of better quality for furniture making, quite apart from it having more character. The last thing that I want is to spend thousands of pounds on sawn boards, spend a couple of days machining it and only then finding that it isn't of high enough quality for the its intended purpose.
 
Sgian Dubh":p5skl37q said:
The fact is that all oaks have refractory tendencies as far as drying is concerned, and things like checks, end splitting, etc, are more common in this genus than in just about any genus or species, whether you are talking about kiln drying, air drying, European oaks or American oaks. I don't really understand an expression along the lines of the 'life being sucked out of wood'. You can't suck life out of something that's already dead, and a felled and boarded up roundlog is about as dead a tree as anyone will ever see.
As ever Richard, you make some excellent points, but I agree with Steve...I've never yet in the UK come across a decent bit of AWO, maybe the 'murricans send us all the gash stuff? As I said, you can also get hold of some appalling kd'd European Oak, which is fit for nothing better than kindling on 05 Nov. My ref to the 'life being sucked out of it' is in fact from David Savage and whilst I dislike and disagree with much of what he makes and says, in this particular aspect he's spot on the money.
Decent air dried timber is light years away from badly kiln dried oak, or any timber for that matter. Granted, it takes longer to season but it's probably why the Barnsley 'shop has a couple of open sided barns full of timber just slowly drying. If it's good enough for the Barnsley 'shop :wink: ... - Rob
 
For them wishing a large order or for them not needing a lot and isn't to far away from Granthem you can either get a delivery from or collect from a company called Associated Timber. I get just about all my timber from there and sawn and I have never had a bad bit of AWO. I hope another forum member I got some for can confirm this. The price is excellent also.

http://www.associatedtimber.co.uk/
 
promhandicam":1xfoszur said:
... the sawmill / timber merchant that I normally use told me that they didn't really recommend AWO for furniture use. I also know that I am not alone in having experienced quality problems with AWO purchased here in the UK.
I think that's an extremely interesting thing for a timber merchant to say particularly as I assume they are not selling it for use in external joinery or for framing material for houses and the like. The fact is that almost every stick of American white oak sold in this country derived from American kilns will have been dried to 7%± MC, which is the US standard for furniture grade wood aimed for by the kiln operators to sell to their primary buyers, ie, traditionally the large furniture manufacturers in the USA and Canada. I think your timber merchant is flannelling, because if the wood was not considered suitable for furniture almost no-one in North America would use it for that purpose, nor go to the expense of kilning it to 7% MC.

I don't deny that there can be problems with kiln dried oak, but as I said earlier, pretty much all the oaks are difficult to dry, and that includes European and American oaks. It's also true that the lower target MCs used in North America mean it's more challenging to go through the drying process than if you are aiming for the higher target used in the UK of about 11%± MC.

I've certainly come across the faults you mention of surface checking and end splitting, as well as case hardening, core collapse and honeycombing in kiln dried American white oak, but then I've come across exactly the same faults in kilned European oaks, so all I'm saying is that my experience is that I haven't found much to choose between the two in terms of kiln drying faults.

And Rob makes an interesting point about air dried wood. In general I agree that I've found less drying faults in air dried oak, although I have come across drying faults caused by too slow drying, eg, mould and sticker stain (which is not mould although many people erroneously think it is). On the other hand air drying oak here in the UK will only bring it down to about 20- 22% MC at best, which is only barely dry-rot safe, and is at least 10% too wet for furniture making if the end destination is indoors somewhere. Following air drying the wood needs to be brought into some sort of covered shed with a low enough RH and some airflow to get it down to perhaps 14 or 15% MC before it can be used for internal furniture making. And even then, once the wood has been brought inside and is being converted into smaller parts it needs time to acclimatise to workshop conditions. There is nothing unusual in any of these practices, and in fact they are absolutely normal, and it's pretty much what the Barnsley workshop do as far as I know, and what we used to do with our air-dried stock back when this was a norm in the workshops I worked in. I agree with Rob that working air dried oak, or any hardwood really, is easier than kiln dried stuff because the drier the wood gets the stiffer and harder become the fibres, which is harder work for all the cutting tools. Slainte.
 
All hardwoods except waney edge timber carry a 35% waste .
If you add on 10 - 15mm on the width you require then times the cubed amout by 35% you should be about right .
A quick phone call to a timber firm will tell you whats what .
 
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