Dust extraction improvement, lots of pics!

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Rknott2007

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7 May 2007
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Location
March, Cambs
I own a axminster saw guard, but i have found a few problems with it, one the guard itself is very wide, yes this is to accomodate bevel cuts but it makes for a large area to extract from, it also makes it had to rip thin strips (50mm or so) and i couldn't get my sliding carriage fence passed it without lifting it up defeating the purpose so i decided to make a new guard for it and save the other factory guard to swap over for bevel cuts.

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Its made from mdf 38mm wide custom made to fit nicely over my 10in blade and riving knife, with 6mm acrylic each side and a custom flange for the extractor pipe made from maple, i sprayed for whole thing (excluding acrylic) with hammerite for a tough finish.

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I can now get my fence nice and close without lifting the guard and my slidding carriage passes right by.

To change to bevel its just a case of pulling off tghe pipe, which is a nice push fit, undo the nut slide off, slide on the factory guard, re-attach pipe.

How does the extraction perform? BRILLIANTLY
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This is my freshly brushed table, nice and clean.
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Here is my dust creating culprit 18mm mdf, dust would blow everywhere after the cut with the old guard.
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The cut 50mm strip with ease
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The result, a few tiny flecks of dust, now i know its only 1 small cut, but usually after this cut the table would be covered.
Dust is very dangerous, with cabinet making being my profession and my hobby I'm very exposed to it, I can collect almost all of the dust at the sourse now for a cleaner working environment. Less clean up time too.

I would advice anyone with a similar problem to build something like this I love it.
I'm now off to watch my workshop essentials mega bundle which dropped on my door step this morning, Great delivery Mr Maskery.

Cheers
Rob
 
Rob

I have the same Axminster set up and although its ok its not perfect. I do like your idea and will be following it in the future.
 
I found much the same with the original guard - so I adapted my original scheppach guard by spliting it in two and fitting a spacer in between, this made the pipe fit nicely and it works much netter now.
:)

Mike
 
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