Trend T11 Collet jamming

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Graham Orm

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It's stopped it's double undo safety locking and now jams tight to the point that once the nut is loosened I have to tap the router cutter with hammer and punch to get it to release. Happened all of a sudden. Is it as simple as replace the Collette or am I missing something?

I've cleaned any burrs off the Collette I could find and added a smear of fine oil all round but to no avail.
 
My CMT does the same.
In my case the spindle shaft has been cross threaded by some heavy handed ass ( to whom I shall never lend a tool again!). I have to be very careful when (if) I remove the collet nut, and ensure that I catch the thread right when putting it back on.
I've filed the thread, which helped a little, as did a new collet nut.

I hope yours isn't the same - I'd suggest carefully removing the collet nut and checking for damage to the threads on both the collet nut AND the spindle.
If it's not that, and just a sticky collet nut then a new collet should sort it out.

Adam.
 
Having re read your post, I see now my answer has no relevance to your problem at all.
Sorry about that.
Have you checked that the collet is seated properly in the nut?
Take it all apart, snap the collet into the but and hand tighten it to the shaft with no cutter. Does it still get stuck?

Adam.
 
Have you got any plumbers freeze spray? If so try that.
Failing that, sharp taps on the side of the cutter may work, but proceed with caution!
If all else fails, carefully grind opposing flats on the cutter and 'twist it out' with a suitable spanner. This will ruin the cutter though.
Adam.
 
Which size of collet?

I have two collet nuts, one for 1/2" and one for 1/4" so I don't have to keep swapping over. I think it eases the wear on the nut, too. They get an occasional spray through with carb cleaner (xylene mainly), followed by WD40, and in the winter a bit of liberon lubricating wax. So far I've not had the problem you describe, but it's only wever lightly used.

I think I'd clean the shaft's receiving cone with some carb cleaner, then very gently some fine emery paper wrapped round a little finger, and pop the collet out of the nut too, to check it too is clean. Signs of wear ought to be obvious. If there are signs, I'd replace the collet, as it might damage the shaft's cone otherwise, which would be expensive.

Is there any possibility someone's been doing it up without the cutter shaft completely down in the collet? Or has anyone used a cheap cutter that might have an undersized or oversized shaft? I'd guess that if the collet has been distorted somehow that would do it. If so, you've probably got little choice but to replace collet and nut and hope the cone isn't damaged, as there's no easy fix for that.

E.

PS: I got fed up with squinting along the table top at mine, trying see the 'benchmark' symbol or guess if I had the cutter at the right height. So I cut off a slug of 1/2" dowel, which now lives in the shaft under the collet as a depth stop for the cutter shanks. It saves a lot of fuss. It has to come out when I use the 1/4" collet, as that's a different length.
 
I can get the cutters out Adam, but not without force.

1/2" Collete

I've not tightened it without a cutter in, as for wrong dia cheap cutters, I do go through a few as I cut worktops with it.

New collette I reckon.
 
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