Traditional Toolchest Build

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Andy RV

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I spent last Christmas reading Schwarz's Anarchists Toolchest, and I've spent this Christmas building it!

The chest is made from unsorted redwood, bought in the spring and left under my bench until I got round to starting the project, the wood turned out to be very clear with very few knots which was a nice surprise. I was working from memory to start with and made the chest 2" wider than the plans in the book. (hammer)

The pictures were taken from my mobile phone as I went along so they're not the best quality.

Dovetailing:

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All of the boards to make up the shell dovetailed and the glue up:

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Clamps off, a couple of dodgy dovetails but i'll live with that:

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Bottom skirt on:

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Cutting the mortices on my new to me Sedgwick, it was a pleasure to produce such clean and accurate mortices with such little effort and time.

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Offering the lid up, its the right size which always helps!

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Fitting the panel:

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The workshop was looking a bit untidy and lacking room during the build, I've had to hide my little wadkin planer behind my big p/t until I have a sort out.

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Lid on and that's the main chest complete, just to make and fit the guts now.

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Saw storage made from a nice piece of Sapele:

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And then the sliding draws made from oak are in:

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I also cut a bead along the edge of the lid to give your fingers something to grip when opening:

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First coat of paint sprayed with my very plastic and basic apollo hvlp, it's good enough for me though.

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And thats where i'm up to! I'll go over the red with a dark blue to finish, the idea being that as the paint wears overtime it reveals the dark red and then the wood.

I just need to work out where it's actually going to live... :?

Thanks for looking, Andy.
 
Very nice, but I can't see how you are going to fit all those machines in! :)
 
I could do with a tardis for those!

I have a question regarding painting, I've just been to B&Q and bought the paint to for the final finish, it's Dulux eggshell, what I didn't realize was that it's oil based, as the previous eggshell that I sprayed with good results was a waterbased acrylic eggshell so spraying oil based paint is completely new and a bit daunting to me.

What should I use to thin the oil based eggshell? White spirit, meths, cellulose thinners..? Any other things I should look out for? I'm using the basic apollo spraymate with a 1.8mm needle.

Thanks.
 
That does look very nice. Read the same book during my summer holidays in the south of France and picked up a hand stitched rasp at a flea market for 50 cents!

As I have been refining my woodworking skills (ie not making a balls-up every time I touch a piece of wood) I find myself doing more and more odd jobs for various folks. Unfortunately I pile all the tools I think I might need into several of those Tesco and Asda "bags for life" bags. Not very professional looking and chimes with the recent Schwarz blog http://blog.lostartpress.com/ on the 27th Dec 2012. Therefore, I am also thinking of making something. Unfortunately Chris does not offer where to put the cordless drill/screwdriver, spirit level, bauslter....... I think I need to first make my plumbers tool chest, then my electrician tool chest (no part P for wiring a plug up here. YET!) and when I have done my prototypes I will make the real thing! (Note to self: Make them stackable!)

Well done =D>

H.
 
Nice work Andy, I'm a big fan of painted finishes, although to date I have only used brushes for application, I have just bought the Earlex 5000 HVLP system. The normal thinners for oil based paints is white spirit and this is what I would use although I have in the past reduced oil based modelling paint with cellulose thinners for spraying through an airbrush, the advantage of this is the shorter flash time means you can recoat quicker, fumes are horrendous though!

Cheers

Richard
 
Nice Box! I used Dulux eggshell on my internal doors in my own house, with a good quality brush and applied thinly it has flattened out to look almost as good as a spray finish. I didn't thin the paint, and it looked like a satin for a few weeks but now looks a very good quality eggshell finish. Much better than the Farrow and ball eggshell which is crap, I used this on my ground floor doors (and use it quite a lot on my furniture) with disappointing results.
 
I've just sprayed the eggshell and it went on very well and easily, I ended up using turps for the thinner. The semi-gloss eggshell certainly shows up any imperfections on the surface of the material, good job it's only a piece of 'workshop furniture'. :wink:
 
Very nice and tidy tool chest. I like it a lot. Out of curosity, I notice that you are working in (what appears to be ) a single garage, and that the up and over door hase been sealed off. May I ask, did you put a frame in and oversheet with MDF???? if so what thickness MDF did you use?

Regards
 
Thanks, it's a double garage but i'm only allowed half as my workshop :roll: The door is still opens, i've just filled the voids with polystyrene in an attempt to insulate it somewhat.
 
Hi Andy good job, What do you think of the eggshell. I did a room out in the stuff just before christmas and thought it was horrible stuff, it is supposed to be a low VOC paint but it stunk and then it wouldn't dry and then it looked like a full on gloss. I tried to take it back and they said you have to wait a few weeks for the sheen to go and the true colour to come out. In the end the wife couldn't wait so I overpainted it all. Its a shame they dont do the water based stuff anymore I really liked that. So where is the box going to live? is it going to have castors?
Mark
 
That really is some excellent work both practical and attractive. I have a stupid question, is the redwood just the sort of stuff you can get from builder's merchants like jewsons or is it something better quality? I'm thinking of building a cabinet for my lathe to stand on and my experience so far has been buying smallish bits of hardwood so I'm unsure where to go for some reasonable quality softwood.

thanks
 
dp341":5qx4psgo said:
That really is some excellent work both practical and attractive. I have a stupid question, is the redwood just the sort of stuff you can get from builder's merchants like jewsons or is it something better quality? I'm thinking of building a cabinet for my lathe to stand on and my experience so far has been buying smallish bits of hardwood so I'm unsure where to go for some reasonable quality softwood.

thanks

not sure where you are in leeds, but the softwood at lavers was not bad stuff the last time i bought some. at least you can search through it all, and select the best lengths for you. the stuff at the builders merchant is usually lower grades, but some may be better than others.
 
Mark I was impressed with the eggshell, It smelt a bit but it wasn't too bad and it matted down within a couple of hours, It went on very easily and gave a good finish so no complaints here, was your paint mixed or an off the shelf colour? This was a mixed colour from b&q. Yes the chest will be castors.

dp341, the wood is known as unsorted redwood, unsorted being the quality grade, the name is a bit miss-leading but as far as I understand the lower grades such as 5th's, 6th's ect and sorted into their relevant categories then you are left with the best quality timber.

The chest is 99% finished now, all that's left to do is attempt to turn some knobs for the drawers and make some handles for the side, although I doubt it will move much as it weighs a ton!

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And lucky my favorite tool just fits in! :p

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Andy.
 
My word, what a lovely tool chest :p I like the idea of you allowing for the paint to wear through to a different colour underneath. Smart job, bet you'll enjoy visiting that on a daily basis. I'll have a proper butchers on my pc later :wink:
 
Really like the tool chest! Personally I prefer the natural wood to the paint, though that's just me :)

Were all those dovetails cut by hand or machined?
 
Thanks for the positive comments, all of the dovetails were cut by hand. Pine is very forgiving when dovetailing as it has some 'give' if the joints arn't spot on.
 
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