Poorly Jigsaw

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skipdiver

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I have an Atlas Copco BSPE 100XL jigsaw which i bought about 15 years ago and it has worked faultlessly all that time, until now that is. Last week it started sparking and smoking when i went to use it and i was wondering if anyone knows the cause of this. Is it just new bushes and if so, can i obtain and fit them myself?

I really want to mend this jigsaw as it is a very good machine and far superior to the Chinese made ones they sell now.
 
I'm with Roger on this, but I'd add it's not a good idea to keep using it in its present state: each spark removes a bit of copper from the commutator pads, and if you keep at it, you'll score them quite badly. It might be worth replacing the suppression capacitor(s) at the same time, as those failing is another cause of excessive sparking.

If the motor dismantles easily, you can clean the commutator with a bit of white spirit (to lift off the carbon dust), followed by Dura-Glit and kitchen paper to polish it, followed with meths on a pad to get the last of the Dura-Glit off. I use a lolly stick to clean gently between the commutator pads too, if they're not flush with the insulation. Getting any residual carbon crud out from the gaps helps. But you have to be gentle -- the winding wires are quite fine and easily damaged where they're attached to the pads. Don't use anything metal or abrasive on it - at least nothing more abrasive than Dura-Glit, certainly not anything like Brasso or paste. Meths can dissolve enamel too, so don't soak any parts of the rotor or let the pad linger.

It'll still spark a bit with new pads too, for a short while as the brushes have to bed-in to match the shape of the (worn) commutator. It should settle down after a bit though.
 
Thanks for the detailed reply Eric.

I probably shouldn't have, but i have just removed the back casing and given it a good dusting. Also removed the brushes and put them back in again, after giving it a good blow. There was quite a lot of crud on the table when i had finished and it now seems to be running ok again but only tried a few short blasts.

Maybe i ought to quit while i'm ahead and take it to the tool doctor.

Flushed with my success, i had a delve in my "box of things that no longer work, but it's probably something simple if i took the time" and i have got 2 Makita battery drills working that had given up the ghost.

Both were just faulty contacts. Was going to buy myself a shiny new one but no need for a while now. :D
 
Sometimes when I manage to mend stuff the pleasure in my achievement is spoiled by losing the justification to buy a shiny new replacement. :)
 
RogerP":3l4d0rwm said:
Sometimes when I manage to mend stuff the pleasure in my achievement is spoiled by losing the justification to by a shiny new replacement. :)

Yeah, i know what you mean but i am moving house next friday, so need all my pennies at the moment for renovation works. Got a kitchen to fit in the meantime, so the extra battery drills and hopefully a working jigsaw will make the job easier.

Then i can see if i can find room in my budget for some new toys when i get my new workshop up and running, which is the first job on the list.

Typical of England though, the forecast is excellent up until Thursday, when i will be indoors fitting a kitchen, then the forecast is for a complete change on Friday when i am moving, with rain sleet and possibly snow according to that nice man on countryfile. :shock:

Hope to be out in the garden of my new abode the following week laying the foundations for a workshop, but i bet the weather is lousy. :cry:
 
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