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It's a lot more complicated than you might think. At some point I was planning on doing the same with some of the things I had made, phoned up trading standards and the woman I spoke to gave me a massive list of things that need to be taken into account. I suggest you get in contact with them...

I planned on going this route as a little hobby, selling toys. I hit a massive wall when I realised the red tape involved, it makes it impossible to do on a small scale.

I can't post links, but Google 'woodgears glue test' Might be of some use.

As far as I'm aware, he uses CAD to build a form, then using the wire frame creates a wooden form to bend the wood to. Then uses steam bending on thin oak/ash, the inner ribs are much thicker and so give structural strength. It seems to be fixed in places with wooden dowel, if you look...