Recommended finish for mallet?

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ScaredyCat

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I've just made a mallet from Purple Heart and Maple. I'd like to keep the vibrancy of the Purple Heart so I guess I need to protect it from UV. It will however be a working mallet, not a thing letf to hang on the wall.

Any suggestions for a finish?

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ScaredyCat":1zjjtuep said:
I'd like to keep the vibrancy of the Purple Heart

That's more about keeping it out of sunlight rather than any particular finish, maybe store it in a tool box? Even so oxidation will eventually turn it muddy brown given enough time. A really good spar varnish like Tonquinois or Epifanes may help slow the problem down.

This is a fade test I conducted, these are the results after two months in a south facing window,
Fade-Test-2-Months.jpg


The right hand side of all the samples were finished with a top quality spar varnish with a high level of UV inhibitors, the left hand side is left unfinished. The top half was exposed to the sun and the bottom half was masked off. Some woods, like fruitwoods for example, patinate well in indoors sunlight, but most don't. I show this to furniture clients to illustrate the importance of matching location to timbers.
 

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You won't keep the purpleheart violet more than likely, it's practically impossible by all accounts and attempting it on a mallet presents additional difficulties. But I have three varied strategies to suggest.

First, don't finish it at all. When not in use store the mallet where it gets the least light exposure (ideally in the dark) and when it eventually starts to brown re-sanding it to bring the colour back. Obviously there's a limit to how many times you can do this, and I imagine sometime in year two you'll decide you actually don't mind it going brown so much :)

Second one is sort of the most obvious because of the UV protection: yacht varnish. Not a bog-standard one like you'd find in B&Q but a full-on marine varnish loaded with UV absorbers from the likes of Epifanes that a chandlers would sell (also available through Amazon). You don't want to build a significant surface film because that will chip off so decant a few spoonfuls, thin it to turn it into wiping varnish and apply it with the wipe-off-all-excess method. After about four or five coats there won't be a distinct surface film and you may have a reasonable (indoor) level of protection from UV. Even thinned as much as you're going to need to drying time could still be slowish so you'll need to be patient between coats and when you're done, after the last coat you should wait a fortnight minimum before using the mallet but ideally the full month suggested for varnish to cure so it has toughened up as much as possible.

Last but not least, don't laugh, you can treat the wood with some photo-stable sun cream, the higher the SPF the better. You won't be able to apply any proper wood finish on top of this but mallets don't generally need a finish. The wood will take on that oiled look that most modern cutting boards have, which enhances the depth of colour. There's no telling how long the protection will last but of course you can reapply periodically to top it up.

Yacht varnish probably stands the greatest chance of giving you long-term protection indoors but unfortunately right from the start it will subdue the violet colour of the wood, as well as noticeably yellow the maple, because of its inherent amber colouring. With sun cream it is colourless naturally so the purpleheart will look its best initially.
 
Final suggestion for extra credit: stain the purpleheart violet.

This will only work if you haven't done a lamination. The violet dye will be much more lightfast than the natural dye compounds in the wood so the colour, while not permanent, will last a lot longer.
 
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