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  1. S

    Broken Norris Adjuster

    I examined a Norris adjuster from the 1930s a number of years ago. The threads on the main shaft were 32 tpi right-handed and those on the smaller shaft 40 tpi left-handed. Over the years the design of the adjusters changed so yours might be different. The only other adjuster I've studied was...
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    New Infill plane

    It's been my experience that gaps between the corners of the blade and the sides of the mouth can get shavings caught in them so I prefer almost no gap. Adjusting for a slightly out-of-square blade can still be done if the blade bed is wider at the tops of the sides than at the mouth. I've...
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    Hand planes

    Paddy, Back in 2005 I did measure the change in thickness of a test piece to determine the thickness of shavings, taking 275 shavings that were .001" thick as far as I could measure and control the thickness. Of course as the blade wore with successive passes the shavings would become thinner...
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    PVA glue roller

    I use a small paint roller that comes with a plastic tray that can be sealed with a lid. By leaving about 3/8" of glue in the tray the roller stays moist enough that the glue doesn't start to set. I leave the tray set up for months, using it now and then. For large surfaces I start by pouring...
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    NOT overheating when grinding

    My best tip for not overheating while dry grinding is to start with the blade already cold. I like to keep ice water next to the grinder and cool the blade down before I even start. I put the back end of a plane blade in the water so that even if the cutting edge should be hot it won't suffer...
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    Effects of cap iron on planing...

    Derek, Your experience planing interlocked grain is the same as mine. Back in 2005 when I first heard of Kato's work I tried a closely set cap iron on the most difficult wood I could find, a piece of Bolivian rosewood. The closely set cap iron reduced tearout considerably and convinced me that...
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    Effectiveness of leather strops (and polishing compounds)

    I did a test that confirms what Brent Beach found, namely that a well-honed edge can be degraded by stropping on leather. I took my standard sharp edge honed with 1 micron diamond on cast iron and refined it by "stropping" on boxwood charged with 1/4 micron diamond. After 80 strokes the...
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    Angles on tools.....

    Matthew's statement would be a good place for discussions of honing angle to begin and end. The angle right at the cutting edge does matter and lower angles give a longer-lasting edge provided they are able to resist chipping and deformation. In the case of bevel-up planes where a higher...
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    Honing a flat back and easy honing of a bevel

    The pad is loose and can accommodate slightly tapered blades but it's not a ball joint. It's held in place by a little clip like the one on the pad of the Veritas Mark I jig. I get the blade square on the grinder and then the rocking feature of the plate holder allows the entire blade edge to...
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    Honing a flat back and easy honing of a bevel

    Larry, I wish those were my microscope images but they were made at a professional microscopy lab and sent to me by Bill Tindall. Thanks for the clarification. David, The back bevels I use are at an angle of 2½ degrees. They are essentially the same as your ruler technique (“trick” seems like...
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    Honing a flat back and easy honing of a bevel

    Larry, I'm drawing a blank about a photo of plane irons with pitted backs. Usually the only pitting I see is on old laminated blades. Or have I misunderstood what you're referring to? Just curious.
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    Honing a flat back and easy honing of a bevel

    Back in July you posted on WoodCentral, "You're the one with very fine measuring capability, maybe there's a way to measure what I'm talking about. The depth of the wear bevel into the steel is incredibly shallow, probably quite a bit less than 1/10th the length of the wear bevel." That was...
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    Honing a flat back and easy honing of a bevel

    As possibly one of the worst offenders in this regard I'm reminded of the apocryphal story of a cardinal declining to look through Galileo’s telescope to see the evidence for Galileo’s discoveries. I’ve learned a lot by using my microscope and would like to share some recent results. For years...
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    Working holding for delicate, convex object?

    A technique I sometimes use is to make a casting using Bondo that conforms to whatever the irregular shape is. (Bondo is a brand of auto body filler made of polyester resin. I'm not sure whether that brand will be known on your side of the Atlantic.) Then I have a clamping caul that applies...
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    Behavior of the dull (?) blade (bevel up vs. bevel down?)

    My secondary bevels are also very narrow but I've made a device using a laser pointer that allows me to measure the bevels to well less than a half a degree. Here's a picture of a freshly sharpened Hock high carbon blade in the device: This shows the back bevel (on the left) at about 2.6...
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    Behavior of the dull (?) blade (bevel up vs. bevel down?)

    I've been reading reviews of bevel-up planes since their emergence as smoothers and I've followed a number of hand tool messageboards for ten years without hearing much about "accelerated dulling and wear bevel to the back of the iron so many like Adrian report in these 12º bevel-up planes."...
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    Behavior of the dull (?) blade (bevel up vs. bevel down?)

    I've done a large number of carefully controlled experiments using planes bedded at 45 degrees with blades honed to a final bevel angle of 34 degrees. This leaves exactly 11 degrees of clearance when the blade is fresh. In none of my tests did the plane balk. While I usually stopped the tests...
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    Behavior of the dull (?) blade (bevel up vs. bevel down?)

    The difference in clearance angles between the two planes is only one degree and that's not the entire cause of the difference in performance. I've found when I'm using a very dull blade that taking a thicker shaving will keep it working longer. With a thick shaving there's downward pressure...
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    Tight plane mouths and tearout

    I agree with David C that it's possible to have both a closely-set chipbreaker and a fine mouth without causing problems with shavings getting clogged. In most cases it's not necessary to set the chipbreaker extremely close. Using a sharp blade and taking thin shavings are my first choices for...
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    Sharpening using the ruler trick

    I've found that a back bevel of only a few degrees results in an edge that seems sharper than an edge honed on the same stone with the blade back kept flat. By "seems sharper" I'm referring to the results of the thread-cutting tests I've done. I realize there's some dispute over whether the...
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