As one of the
pieces to be joined has to be run through the router table vertical against the fence, I decided to add a new fence front. My normal one is too small to support
big pieces. I added a length of plywood about 200mm high..
As I said before, it can be tricky to set up. In the Axminster catalogue (CMT section) it says
to set the bit to the center of the timber. The first time I set the router bit up by following these instructions and ran a sample, the joint didn’t fit.
You have to be lucky or have a very good eye to set this bit up correctly the first time. So to set the bit up it’s a trial and error process. However, if you
follow the these steps you’ll be able to produce perfect joints and it only takes about 5 minutes to set up.
The first thing to do is to take two scrap pieces of wood
the same thickness as the pieces you want to join. And on one of them mark a center line.
Then you need to adjust the router bit height. You can see in the
photo to your right -> that the arrow is pointing to a small lip, that lip is the center of the bit and that’s what you’ve got to line up the center line on the
Lay the two pieces on a flat surface to
check the fit, as you can see ‘B’ is too low, so I need to raise the router bit.
Cut off the first attempts from each board with a hand saw or mitre saw,
raise or lower the router bit and run the pieces through again.
It took me three try’s to get the router bit height right.
With the router bit height set up
it’s time to set the fence depth up correctly.
This time the pieces need to be run through the router against the fence. I have moved the feather board so
it will keep the wood against the fence and I’m using a push block.
You run ‘A’ facing the fence and ‘B’ facing outwards. When I ran the pieces through, ‘B’
was just a tiny bit high so I brought the fence towards me just half the distance of the error.
Making sure you cut off the last attempts, run the pieces
through again and check the fit, this time it was perfect.